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Fuse Box melting in 2012 VW EOS 2.0T DSG version

2801 Views 8 Replies 5 Participants Last post by  CleverParasite
Hey,

I have bought VW EOS 2.0T DSG version 2 weeks back because. Its 2012 model with 43000 miles on it and the previous owner has serviced it regularly but just after 2 weeks of using it front right low beam,high beam,indicator and fog lights and in back exact same has happened but on the left side.

I took car to dealership and they are asking for 1000$ to fix it and not only that they are readily accepting that melting of fuse box is regular issue and its not related to how you use the car and also its regular issue in VW cars.

Please help me if any of you know of any campaign VW has taken to address the issue.
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Hey,



I have bought VW EOS 2.0T DSG version 2 weeks back because. Its 2012 model with 43000 miles on it and the previous owner has serviced it regularly but just after 2 weeks of using it front right low beam,high beam,indicator and fog lights and in back exact same has happened but on the left side.



I took car to dealership and they are asking for 1000$ to fix it and not only that they are readily accepting that melting of fuse box is regular issue and its not related to how you use the car and also its regular issue in VW cars.



Please help me if any of you know of any campaign VW has taken to address the issue.


Can’t say I’ve heard of an EOS fuse issue but on the Mk1 Tiguan there was an issue and the cure was a gold plated fuse to prevent over heating.

Mick


Sent from my iPhone using Tapatalk
This problem has been posted up here by another member who had their main fusebox melt. It's not a place you often go to and the problem as I remember seems to start hidden underneath the ABS casing.

All the high current fuses feeding various 'nodes' are in that box. I wouldn't expect an issue with the bolted in fuses, but poor contact on blade fuses can generate heat then arcing at the blade insertion points. This process accelerates as the blade contacts lose their spring temper until there's sufficient heat to melt the fuse carrier. If any water has got inside the fuse box, that can cause poor contacts.

I had to remove my battery box once. Underneath is located important chassis and engine electrical ground studs. Mine had a lot of green/blue corrosion on them which I had to clean up.The main fusebox is close to the battery case. If there is an acidic atmosphere and moisture around the fuse holders, this would encourage poor contacts over a long time. Check water running off the screen is draining away and not landing on the fuse box.

If you never open the lid of your fusebox, it's probably worth doing occasionally after driving with high power consumers running - heated window, heater blower, main beam lights etc. Run your fingers over the fuses, their buses and the ABS frame feeling for any heat. :confused:

ABS is not highly flammable. The problem with the fuse box is once its ABS frame gets local heating and softens, it loses rigidity which could remove tension on blade fuse contacts setting up the conditions for arcing and more heat. :confused:

Gold plated blade fuses have some logic, but you are only reducing contact resistance from one cause since the holder still has the same poor tin plating. A little bit of care cleaning the blade fuses and holders with switch cleaner should help, even taking them out and pushing them back. The scientific way to check them out is to measure the voltage drop between the fuse blade and the wire attached to the holder when a load current is being drawn. I've noticed some blade fuses don't have a top cover and you can get a test meter probe on each blade.
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Hey,

I have bought VW EOS 2.0T DSG version 2 weeks back because. Its 2012 model with 43000 miles on it and the previous owner has serviced it regularly but just after 2 weeks of using it front right low beam,high beam,indicator and fog lights and in back exact same has happened but on the left side.

I took car to dealership and they are asking for 1000$ to fix it and not only that they are readily accepting that melting of fuse box is regular issue and its not related to how you use the car and also its regular issue in VW cars.

Please help me if any of you know of any campaign VW has taken to address the issue.
I also have a 2012 Volkswagen Eos and same exact problem passenger side low beam hi beam is no tail lights and no marker lights on passenger side but when I jiggle the fuse box everything lights up I'm also asking for help
Will Volkswagen honor this as a recall because of it being a fire hazard
Same thing dealership wants to replace everything for $1,400 but I just spent 15000 for the car 2 months ago and I think I should get some resolution somehow because it's not a victim of normal driving it is manufacturer error
I had a connectivity issue with the engine bay fuse box top piece interacting with the high current contact operation piece that is placed underneath the upper fuse bay…the new part plus installation was only $275. Don’t let yourself be taken just because you’re resigned to german cars being expensive to work on.
Same thing dealership wants to replace everything for $1,400 but I just spent 15000 for the car 2 months ago and I think I should get some resolution somehow because it's not a victim of normal driving it is manufacturer error
They will probably tell you ABS is not flammable, but the wiring inside is! When temperatures get very high even ABS will burn to some extent. It may sound like word semantics but insurance companies try to distinguish between flammable and parts like ABS that shouldn't 'ignite'. When the rest of your car burns out there's no argument, whatever the cause.

The engine bay fusebox contains 'always on' high current power wiring even when the ignition switch is off. They designed it correctly without any ground wiring inside and any risks come from fuseholder arcing, particularly those supplying high current loads. Normally you would be driving the car whilst using headlamps, heater, rear screen deffogger etc and you might become aware of the smell coming into the cabin when these circuits are used. I can't see why arcing would continue after parking or leaving parking lights lit as these are low power loads, unless a high power relay inside had stuck closed?

the new part plus installation was only $275.
What was the part number?
Flammable isn’t the same thing as combustible. As for my part number, the receipt doesn’t list that detail. Descriptions are “fuse junction assembly $165” and “fuse box assembly $104.” Total was $394 actually, not $275
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